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Exam Number : HP0-302
Exam Name : Planning and Designing HP Superdome Server Solutions
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HP Designing Test Prep
Printing technologies mature in a great way when they outgrow their finicky particular needs. Offset presses used to bedevil operators with their unstable ink-water balances. The wild card for digital toner presses was controlling the warmth of fusing. within the early days of production inkjet printing, the head-scratcher became getting the droplets to behave correctly on the floor of the substrate — a difficulty that originally held adoption of the process returned.
those obstacles have often vanished, and in inkjet’s case, the enormously enhanced compatibility with paper has moved the know-how neatly into the mainstream of print creation. Printers running late-model inkjet gadgets find that, for the most part, they now not ought to use the particularly pre-handled papers to which first-era inkjet presses had been limited. condo stocks, together with offset grades, work great, saving printers money and letting them and their consumers continue to play via universal suggestions of paper specification.
Some new inkjet equipment eliminates the want for pre-treated papers with the help of in-line shelling out devices that follow conditioning fluids to the substrate before the laydown of the ink. The fluids control ink absorption on uncoated stocks, and supply adhesion and holdout when lined stocks are being used. The approach accomplishes the equal thing as pre-remedy at a mill, but on anything latest paper the store desires to run.
Standing with the Konica Minolta AccurioJet KM-1 sheetfed inkjet press at GHP Media are John Vesia (left), VP of producing, and Kyle Moran, lead operator.
A inventory reply
The outcome is an boost for the inkjet procedure and the printing corporations which have adopted it. this is what Laura d’All, VP and GM of reproduction ordinary in Sterling, Va., has been after with the Canon VarioPrint i300 that her shop operated for 4 years, and the VarioPrint iX that replaced it this February.
“We don’t use handled inkjet paper; we simply use standard paper,” she says. “That changed into a aim of mine — as opposed to having to make the most of the handled inventory, we wanted to be capable of use the identical shares for that device as we did for every other equipment within the plant.”
d’All accomplished it on both of copy ordinary’s sheetfed inkjet presses, which use a Canon ink-optimizing expertise called ColorGrip. She says that in terms of print quality, the VarioPrint i300 “changed into a fantastic machine.” And its 1,200 dpi successor, the VarioPrint iX, “is only taking it to the subsequent level,” in keeping with d’All.
MWI Direct loved a 66% raise in printing speeds by means of upgrading a Canon ProStream a thousand continual-feed inkjet press to the ProStream 1800 configuration. Posing with it are Paul Kuhl (left), VP; and Dean Hart, president.
one other Canon consumer, Dean Hart, president of MWI Direct, in Lincoln, Neb., says that now not having to run pre-handled papers is “a good looking huge deal, as a result of inkjet treated inventory may also be expensive and tough to get.” His Canon device is a continual-feed ProStream 1800, an in-area upgrade of an past ProStream a thousand press, with a sixty six% profit in operating pace.
At American Litho, in Carol move, unwell., creation inkjet takes the variety of a newly put in HP PageWide internet Press T250 HD and an HP PageWide T240 HD upgraded to T250 potential. due to the way they’re engineered, notes Frank Arostegui, govt VP of sales, neither press needs paper prepped for inkjet on the mill.
“according to the capabilities of the T250 with the outstanding Inks, that wouldn’t follow to us,” he says, relating to an HP ink components that may print at once on lined and uncoated media devoid of an extra step. A head working in-line with the T250’s printing units optimizes contact between the ink and the substrate. On the T240, a developed-in unit puts down a primer for coated shares and a bonding agent for uncoated grades.
Any and every Grade With LED-UV
yet another method to make inkjet greatly suitable with established papers is to print with UV-curable inks, because the Konica Minolta AccurioJet KM-1 sheetfed inkjet press is designed to do. GHP Media, of West Haven, Conn., put in one of the crucial LED-UV gadgets in 2019 mainly as a result of “that you could run any paper on it,” according to John Vesia, VP of operations. He says that includes apartment stocks, valued clientele’ particular requests, and “each offset sheet that comes out.”
then again, inkjet hasn’t left its want for pre-treated papers absolutely in the back of. Even with Yurchak Printing’s go-part of inkjet presses — a Ricoh pro VC60000, a Konica Minolta AccurioJet KM-1, and a monochrome Ricoh InfoPrint 5000 MP — the Landisville, Pa.-primarily based e-book and commercial printer nonetheless has to count on pre-treated papers at the mill for lighter weights, says Randy Boyer, VP of company development.
At basis weights of forty lbs. and lighter, he explains, “they ought to be handled, effortlessly as a result of the manner the ink is sprayed onto the sheet. With the lighter-weight substrates, if there’s no coating, it’s see-through. If it’s no longer treated, you’d be analyzing either side of the sheet on each and every and each page.”
light-weight papers need to be pre-handled for inkjet, “or we'd not stand an opportunity that we would produce anything else of satisfactory,” Boyer emphasizes.
The inkjet press OEMs have made choice less complicated through compiling long lists of papers certified to run on their device. d’All facets out, for instance, that Canon endorses more than 250 sheets to be used with copy ordinary’s VarioPrint iX. but she and each other printer quoted here still stress the need for in-house testing to get the right suit of paper to job necessities.
This may also be carried out in partnership with the OEM, notes d’All. “We went through all of our shares in-apartment, and we were capable of work with Boca (Canon solutions the united states’s headquarters in Boca Raton, Fla.) on the numerous settings on the laptop for the speed and the temperature, and the percentage of ColorGrip to put on the sheets. A consumer would ship their stocks to Boca, and they might certify the shares and supply the profile to be used for the [VarioPrint] iX.”
Frank Arostegui, executive VP of income at American Litho, is verysatisfied with the company’s HP PageWide internet Press T250 HD.
Key Metric: Ink Yield
Hart additionally works with the ICC profiles Canon gives for papers operating in aggregate with its printers. however when it comes to choosing papers for selected jobs, he says “the majority of it is paper that we're going to qualify right here.” MWI Direct does that by using running numerous shares of the equal weight grade to establish which of them reveal the most efficient ink yield (the variety of impressions a given volume of ink will produce).
“What you search for when qualifying paper is to maximize your ink efficiency,” he explains. “A sheet that has a tighter surface makes use of much less ink than a further one that’s more of a buff or a toothy floor that raises your ink consumption. We are attempting to qualify as a minimum two shares on most of our grades,” Hart facets out.
If that contains playing a little quickly and loose with an oem’s parameters, so be it. “certainly, we take the tips of Ricoh or Konica Minolta,” when it comes to qualifying papers, says Jason Yurchak, VP of operations at Yurchak Printing. “but every so often, some retailers don’t elevate it or it’s not conveniently purchasable. So, we’ve bought to [be flexible] to retailer as a whole lot as we can from a value standpoint.
“We explore distinctive alternatives with their suggestions,” Yurchak continues. “We do our own trying out in-apartment. We qualify a paper, and we try and push the envelope a bit bit. we are saying, ‘good day, that you can simplest run the 50-lb.,’ and we are trying to push it to forty-lb.” but, the pushing is performed methodically. in line with Yurchak, checking out rolls of paper on its Ricoh professional VC60000 continuous-feed press at diverse speeds and dot profit percentages can take up to four hours to comprehensive. “It’s an exquisite extensive process,” he observes.
As they all the time do, customers’ likes and dislikes lift a great deal of weight in inkjet stock preference. At American Litho, Arostegui says, “we’re going through that now with a big monetary corporation. they've a choice for offset shares, so we’re trying out three diverse shares with their new branding shades and design. Then we’ll make thoughts and advice that we feel will meet the need and the requirement.”
dangle the Gloss, Thanks
“It actually comes all the way down to the marketer,” Arostegui continues. The marketer representing the fiscal corporation become clear about what wouldn’t suit the client’s fiscally conservative public photograph. high nice turned into anticipated, “but at the same time, he desires a chunk in keeping with this trade — a chunk that doesn’t look like they put a lot of money into it.” That intended the inventory couldn’t be shiny, “like a retail piece you may see,” Arostegui says.
Over time, the more latitude inkjet press adopters bought with recognize to inventory alternative, the less beholden they have been to the high prices they once needed to pay for the small assortment of strong point papers well-known to run on their device. these days, they have got many greater alternatives, however no person is taking provide or pricing without any consideration.
With one exception, the printers referred to in this story purchase their inkjet papers from at least two distinctive sources to be certain of obtaining the quantities they need. What this skill in apply, with inkjet papers subject to the same market forces as other grades, is that availability can also be difficult to predict.
“If we run seven or eight distinct papers, i can likely get five of them quite simply,” says Yurchak. “Three or four always seem to be a little bit of an issue. once we order it, they alternate the dates on us a little bit. It pushes out a bit extra on us; it does get a little traumatic.”
Yurchak ascribes the uncertainty to the mills’ addiction of ready to build up a definite volume of orders before starting off the papermaking machines. but the larger challenge, in response to Hart, is the truth “the paper mills have taken so many tons of what i would name printing papers out of creation.”
This has happened as a result of mills have closed, and since some of those who remain open have shifted to manufacturing packaging substrates and different non-print grades. The influence over the remaining four to five months, observes Hart, is that “the market has really tightened, to where i'd say lead instances have gotten longer. definite stocks have accelerated minimal buys from the mill. earlier than it become a buy of 10,000 kilos. Now it’s 20,000 and, in some cases, truckload quantities.”
the brand new One-Two Punch of price raises
Hart notes that volatility in pulp prices and rising transportation charges are different components at the back of announcements of throughout-the-board paper cost increases in both February and March of this year, comparable to “a 12% to sixteen% swing in 30 days.” That’s unparalleled in his experience: “I’ve been concerned in purchasing paper for maybe 35 years, and that i can’t recollect two increases in a month,” he says.
other printers had been feeling the equal squeeze, including Vesia, who says his company has seen increases ranging from four% to 10% in all grades because March as a result of dwindling deliver. (“COVID didn’t help, both,” he comments.)
At Yurchak Printing, the cost upward thrust has amounted to an additional $3 to $4 per hundredweight, in accordance with Yurchak.
Printers can’t handle what inkjet papers charge, but they can align papers with the inkjet printing manner in ways that assist them get the most beneficial return on what they ought to spend. As d’All observes, “it’s all the time surest to examine, to select the most effective sheet for the application and the coverage. nine instances out of 10, if the computing device isn’t producing brilliant great, it’s on account of the sheets.”
“at first, we did move through a lot of trial and blunder,” she acknowledges. “but now, it’s definitely just a case of we are able to look at ink insurance on something, and recognize which sheet will be superior on it.”
instructions smartly-discovered
“The more advantageous the paper, the stronger the outcome,” agrees Boyer, who urges inkjet printers to “discover some thing it's within your candy spot:” a consistent and strong paper the store can run devoid of issues each day. He additionally counsels these working roll-fed presses to prevent manufacturers whose rolls contain inside splices, which he says can harm delicate inkjet heads as they flow during the tight areas beneath them.
This sort of awareness on the part of printers is what underlines the turning out to be concord between construction inkjet presses and the papers they print, even if the papers are certain to the procedure or not.
“The handiest component I doubtless didn’t totally hold close in the beginning become how essential qualifying and running the appropriate stocks are,” Hart recollects. “i can line up four 80-lb. gloss stocks, and the skills for every considered one of them could be dramatically different. I didn’t are expecting to peer that massive of a range, but there it turned into. So getting the appropriate stock for that press and that utility is pretty crucial.”
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