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Lumileds CEO discusses SSL revolution and disparate LED market dynamics (magazine) | HP0-D20 Free PDF and exam Questions

Lumileds has a really long heritage traversing the transition in lights from well-known sources to LEDs. at the beginning a joint venture of Philips and Agilent (HP), the business changed into fully got by way of Philips lighting fixtures after which sold, together with Philips automotive lighting to Apollo. Now, as a privately-owned business the challenge of transformation, transition, innovation, and persisted boom falls on Matt Roney who took over as CEO in October 2020, after joining Lumileds to run the business’s automobile business originally of 2020. Roney these days noted his determination to be part of Lumileds, his view of the strong-state lighting (SSL) transition, Lumileds' place within the industry, and his mission to increase the business in four enterprise segments.

LEDs magazine: Thanks for doing this interview, Matt. We haven’t had the opportunity to talk earlier than or meet right through the pandemic yr, so what i know about you is definitely constrained to Lumileds press releases. can you tell us what led you to the semiconductor and lighting fixtures area, and Lumileds in particular?

Matt Roney: Thanks, Maury, it’s excellent to satisfy you, pretty much, and to share a little bit about me and Lumileds. You asked about what led me to this trade and this business at this time; the answer is pretty fundamental. My strong point is business transformation. It’s anything I’ve accomplished in a couple of industries and in distinct situations, together with inner most fairness possession. almost immediately after my closing firm, Paladin, become got by way of Stanley Black & Decker, I became regularly occurring with Lumileds and, like so many others, became directly hooked on and excited concerning the strong-state lighting sector. It’s a sector in transition. the first twenty-plus years have centered the field; I feel, even though, that the subsequent twenty years might be transformational.

LEDs: I take your aspect a couple of enterprise sector in transition, however what peculiarly attracted you to Lumileds?

Roney: Lumileds’ expertise to innovate and form an entire sector was an eye fixed-opener. i'm drawn to enormously technical organizations in advanced working environments with innovation as a using drive, and Lumileds has all of it.

loads of americans, doubtless most of LEDs magazine’s readership, feel of Lumileds as the LED manufacturer they’ve universal in view that 1999. but today, with the mixing of Philips car lighting fixtures, we’re a global company with a one hundred-year heritage — we have regular lamp factories serving the global car aftermarket industry, so we nevertheless have a major operation on the way to proceed to transition from well-known lamps for decades. I found Lumileds to be a fascinating company with this lengthy, wealthy heritage of innovation and technological firsts. the primary automobile LED daylight working lights and the primary LED headlight with Audi, the primary television backlit with LEDs, the Sony Qualia 005, the primary LED camera flash for cell phones, and the DOE L Prize-profitable first 60W bulb alternative.

"i am drawn to highly technical organizations in complicated operating environments with innovation as a driving force"

On top of that, there’s an incredible employee base at Lumileds. You’d expect a CEO to make that declare, but in Lumileds’ case, we've americans that are the inventors and innovators of both the expertise and the construction of the markets we compete in. I joined Lumileds to run the automobile enterprise, and that i couldn’t be extra excited now diving headfirst into my function as CEO.

LEDs: What kind of transition challenges have you found given that becoming a member of Lumileds?

Roney: neatly, in normal times I’d doubtless talk about headwinds within the auto industry, the ongoing integration of two distinctive and critical business instruments, and the transition of a standard manufacturing effort to 1 for solid-state lighting. Navigating these challenges with a corporation that has an awesome foundation and making certain that we’re on a increase trajectory is ordinary — and we’ve focused on that — but this has now not been a traditional fourteen months.

LEDs: How has COVID-19 impacted Lumileds?

Roney: It can be counterintuitive, but I consider we’re superior for it. The enterprise, our people, actually be aware of a way to control via trade and transition. COVID received thrown on true and the employees definitely stepped up. They navigated the finished shutdown of the car trade for a number of months. and then they managed the shutdown and restart of our operations for operations that don't get shut down very regularly, mainly with out a lot of planning. We kept working during, investing and innovating, and now we’re seeing the rewards of the international effort that it took to get us through. It has really been a incredible accomplishment as a corporation.

LEDs: when it comes to the LED transition, in accepted i would say the LED business was relatively a long way via that transition if you happen to got here aboard. might be within the auto sector it wasn’t as some distance alongside because it can be within the popular lighting sector, but the strong-state lights transition became pretty tons a completed deal.

Roney: well, there are nonetheless tons of sockets accessible that have commonplace bulbs. So for a lot of in illumination, it could actually seem like the transition is fairly lots a finished deal, however there’s nevertheless an immense quantity of innovation occurring with everything from human-centric lights and horticulture to micro LEDs — not to point out the combination of controls, IoT, and smart lighting fixtures that you just wrote about lately and mentioned that there’s nonetheless tons to be accomplished. pleasant the promise of LEDs is not yet finished, for my part.

And if we seem on the auto business, automobile headlighting is just about to flow the 50% mark for LED headlighting. really, we’re celebrating that in Germany our first LED headlight retrofit bulb changed into just accredited as street felony for aftermarket replacements. There’s still a good little bit of strong-state lighting transition to return.

LEDs: I didn't know that Lumileds really manufactured universal lamps. i assumed those came from Philips lighting.

Roney: When Apollo bought Lumileds, they purchased two pieces from Philips. there is the old Lumileds, which dates lower back as you understand to the Agilent and Philips joint venture, after which there’s Philips automotive lighting. Apollo bought them each. those had been two separate divisions internal of Philips that had been carved out and put together as one enterprise. after I talk about transition and transformation, I also consider the cultural integration of these two companies.

LEDs: As a personal enterprise, Lumileds doesn’t document salary or financial details out of your distinctive business segments. We still have some statistics from our thoughts unlimited reports this is an indicator of your packaged LED income. however can you share some relative indications on the dimension and increase potential of your distinctive companies?

Roney: There are four in fact critical segments that we play in and that they all play critical roles in our enterprise. there is the automobile aftermarket, which is usual lamps and LED retrofit bulbs and auxiliary lighting fixtures. it's got its personal entertaining go-to-market channel. second is the automotive LED enterprise; here is directed to setmakers and the OEM carmakers themselves. Our specialty enterprise, which encompasses mobile flash, screen, IR, and UV, continues to grow and evolve. And the fourth section is our illumination business, which is architectural lighting fixtures, human-centric lighting, and horticulture, etc. they all play equally important roles for us when it comes to relative dimension, increase, priorities, and investment and in product portfolio going ahead.

LEDs: with reference to the distinctiveness segment, the flash utility doesn’t surprise me since the cellular device manufacturers demand super efficiency out of LEDs for digital camera flash. however frankly i used to be surprised you outlined screen. i assumed the backlight market had been conceded to suppliers in Asia. Or possibly are you speaking about rising purposes reminiscent of self-emissive shows?

Roney: We don’t feel about any of the forte segments as aspect-in-time opportunities. Our interest is in innovating, improving, and forging ahead. So our screen innovations within the mid-2000s led the style for nowadays’s backlight market that largely served out of Asia. but the way forward for displays — direct view with micro LEDs, AR, XR, and head-established displays — that’s being created interior Lumileds as we communicate.

LEDs: I don’t take into account Lumileds announcing anything publicly about those forms of functions a great deal. and i don't suppose i might discover a lot about it for your website.

Roney: I consider that speaks mostly to the deep customer relationships we now have and our background within the segments I described. speaking softly could cause some to anticipate we’re not doing anything, and believe me, I have my share of advertising individuals that need to speak — but we’re engaged across the entire cost chain in each and every of our segments.

LEDs: You outlined micro LED prior, however I haven’t seen any announcements from you on that subject.

Roney: Micro LED is a herbal fit for Lumileds because of our depth in technology and innovation and because of our gadget and procedure knowledge. We had been the first to make the transition to 6-in. wafers and learned lots from that. lots of the business continues to be on four-in. wafers. Being capable of get the type of wafer uniformity and homogeneity and being in a position to tightly control bow and all those forms of issues is going to be in reality vital within the transition to small pixel dimension on higher wafers for micro LED. even though I consider we're main the innovation here, we aren’t speaking a lot about it, however dwell tuned, we can.

LEDs: regarding micro LEDs, when you say “throughout the price chain,” what do you mean? Are you making an attempt to personal probably the most technique of doing mass transfer of micro LEDs?

Roney: The mass switch technology has implications in the die design. So, unless you're engaged with certain mass switch suppliers, you truly cannot turn into an epi wafer company. As you’d predict, we've development activities which are at once helping our micro LED innovation.

LEDs: Are you additionally pursuing issues like the integration of some a part of the motive force electronics more carefully with the LED?

Roney: it really is an additional enviornment the place Lumileds, via partnerships, has the capacity to do loads of various things. There are some natural paths for us to take and we already do a few of that today.

LEDs: You mentioned automobile as a local the place you don’t necessarily show details of your work. a few of your opponents have made essential bulletins about dense pixelated headlamp tendencies and different innovations. should still I expect you have got such R&D underway although it’s not very evident?

Roney: yes, we're working in any respect of these things and we even have some entertaining ways of doing it with completely configurable arrays. Our Neo exact die architecture, for instance, allows for very close spacing of LEDs and is one among our keys for matrix headlighting. in addition, we’re working on micro LEDs for fully pixelated headlights. So there's a lot of issues we've got obtained going on in these areas, however we just don't publish press releases about them.

LEDs: Your answer also suggests another question. The auto market is strong however also provide confined at the moment. Doesn’t that limit your skills company within the section?

Roney: The finest method to describe automotive is that this 12 months has been pretty decent. It may be even improved as a result of there’s greater demand than the industry is in a position to produce as a result of the chip shortage, and practically the complete provide chain is strained attempting to take care of the rebound in creation stage. So we’re seeing it in every kind of areas, whether it’s definite of our digital components that we purchase to position into stage 2 techniques as well as sub-add-ons that go into LED products or even some raw materials. So, it’s the chips that get the headlines, but the entire provide chain is strained. That skill that there'll continue to be some pent-up demand for automobiles and that the industry will not be in a position to produce satisfactory to fulfill that demand presently, which ability there’s extra runway for car construction boom coming over the next couple of years.

LEDs: Does car outcome in generally bigger part expenditures?

Roney: car has a couple of things going for it, notably if you’re a pacesetter within the business. The technological hurdles are reasonably excessive, so that creates limitations to entry. Two is the high-quality necessities are very excessive, as are the skills for design-in and qualification right into a setmaker's portfolio. So these issues make it very pleasing for us and other leaders within the business. It’s very worrying. if you have all of the first-rate techniques and the ingredients-per-billion category of first-rate degrees in manufacturing, and you've got the expertise to proceed to push the envelope on lumens per watt and put a lot of usable gentle on the street, then that puts you in a fine spot to supply protection to your market position in a space like that.

LEDs: Now let’s flip to normal illumination. just a few years returned, I wrote reasonably lots about how specialization became coming to the LED box with organizations seemingly making a special LED for many every well-known lights application. what is Lumileds' approach and where is it headed?

Roney: If the intention is to copy the heaps of standard bulbs that likely nonetheless exist these days, then an utility by utility strategy may well be appropriate. We think there’s a finite future in that strategy. We need to be wise with our architecture decisions that allow us to serve an illumination industry that nonetheless has one foot in the world where luminaire design became according to bulbs and the other foot in an international the place creativeness, not the form of the bulb, is driving design. So, we straddle that line as well with our LED architecture that enables us to aid and adapt, with no need to create a brand new LED architecture every time.

You’d probably be stunned by means of how much customized and higher degree integration work we do with our shoppers, but it surely’s simplest feasible on account of the approach we’ve focused on our product architecture, as a result of we now have such deep and powerful phosphor advantage, and since we handle our production. These are compelling advantages out there.

LEDs: I certainly have written a lot about your color LED capabilities and of course that contains monolithic shades with kind of distinctive device physics. and then you guys have additionally done some in fact ingenious issues with phosphor-transformed color. Is your work within the color market attributable again to the three way partnership and the early analysis on colors?

Roney: sure, it's, and additionally having that in-house phosphor skill. Phosphor conversion not handiest allows some pleasing lights procedures, like our Luxeon Fusion, it supports lighting that is greater in satisfactory, delivers greater mild, and is greater efficient. eventually, it too will make contributions to our sustainability efforts.

LEDs: You also have among the industry’s deepest portfolio of horticultural LEDs. That portfolio also contains monochromatic and phosphor-converted accessories. what's the significance of the horticultural marketplace for Lumileds?

Roney: Horticulture is a crucial a part of our illumination segment and we’ve considered large boom over the remaining two years. We think it’s in its last levels of transition from a cool and fascinating application to one that’s right here to reside. aside from its obtrusive sustainability affects, horticulture lighting will affect americans’s every day lives. These purposes are fixing real-world equity issues and enabling some people to eat fresh meals. It’s hard not to love and admire horticulture lighting and we’re extremely joyful that or not it's gaining traction.

LEDs: Turning to evolving LED expertise, let’s discuss chip-scale package (CSP) technology. Lumileds become first to announce CSP LEDs at options in easy back in 2013. There was loads of speak back 5–6 years ago about CSP taking up the SSL market. however we locate many SSL producers still don’t use CSP LEDs. where and why is Lumileds finding CSP success?

Roney: CSP has a place in excessive-energy lighting fixtures. It’s effective, it’s bought spectacular warmth switch houses, it’s small in measurement, and you may create a tightly packed array and get a lot of light from a small kit. That makes it stunning for issues like headlights, other automobile purposes, and other compact, excessive-output functions in the illumination house. I suppose you’ll find that most if not all of the primary LED suppliers to the OEM auto producers use CSP.

LEDs: What about technology backyard the human visible latitude such as infrared (IR) and ultraviolet (UV)?

Roney: We do have a portfolio, as I feel you’d are expecting, for each IR and UV. IR has a huge play in automobile, security, and purposes like spectrometry. today you’ll find us in driver monitoring programs, drones, security monitoring, park distance handle, and greater. UV is a captivating vicinity, too. even though the dialog these days is dominated through UV-C germicidal capabilities, scientific and other purposes use UV-A and B and that’s the place we continue to innovate.

LEDs: if you moved into the CEO function, a few different businesses mentioned to me that Lumileds became basically swapping to a heavy focal point on car and that i even wrote whatever that I believe might have been interpreted that manner, which wasn’t my intent. I consider from our dialog that’s relatively naturally no longer the case. What suggestions would you want readers to take far from this interview?

Roney: There are just a few concepts i am hoping readers take far from our conversation. number one of course is that while car is a vital section for us, we don't seem to be focusing on automobile on the fee of the other segments. Our company is more suitable and we’re enhanced able to assist our purchasers and innovate as a result of we play in our 4 segments: car aftermarket, automotive LED, forte, and illumination. we are able to proceed to invest and grow in each of these.

I consider the 2nd issue that should be clear is that Lumileds hasn't long past away. Our valued clientele and companions be aware of this, but i can take note how conventional readers might misinterpret our quietness. we are smitten by innovation and invest thus. That leads to loads of pleasing alternatives with wonderful corporations. The proven fact that you don't see us speaking about micro LEDs for screen or augmented reality doesn't mean that that we aren't deeply engaged. we're and we plan to take the management position.

Likewise, the undeniable fact that you haven't considered lots about pixelated headlights when in reality we do have configurable ADB arrays with our Neo exact MxN product line, and we do it in a really wonderful means that others can’t. probably the most unique issues about automotive lighting fixtures is that the know-how you’ll see on 2022 model year automobiles was probably deliberate two or greater years in the past. think about the innovation you might see on a 2024 vehicle that’s already been baked in.

The remaining takeaway is that innovation within the LED space is removed from over. stay tuned.

look beyond the checkbox to choose official LEDs: Exploring the fallacy of ‘good satisfactory’

Don’t fall below the spell that maturing LEDs are 'first rate sufficient' on your application. for many uses, LEDs are commonly considered respectable sufficient that option has turn into an recreation of checking specification packing containers and picking out fee. but simply as any two new cars will get you from factor A to B on day one, over time, ameliorations in excellent and engineering can at once turn into obvious. LED requisites can mask weaknesses that affect pleasant, reliability, and performance over time.

Table data courtesy of Lumileds.desk records courtesy of Lumileds.LED manufacturers take into account that most of the lengthy-term electrical failures and/or color shift in LEDs are caused by means of susceptible spots in LED equipment design — now not the LED chip itself. So it’s unlikely a shock that Lumileds continuously evaluates competitive LEDs — notably once we get experiences from clients of complications within the container. What’s doubtless less neatly ordinary is the depth of evaluation we undertake to more desirable be mindful the science of LED efficiency.

We these days evaluated a different company’s 3030 (three×three-mm) floor-mount device. From a cursory assessment of numbers on the datasheet viewpoint, the gadget seems comparable to the Luxeon 3030 HE Plus. The LED chips are connected to a leadframe the use of silicone glue or solder in a plastic leaded chip service (PLCC) kit. The leadframe, which will also be epoxy molded compound (EMC) or thermoplastic polyester (PCT), gives the electrical connection, reflectivity of the LED light, and thermal dissipation.

FIG. 1. At a lighting manufacturer, competitor’s 3030 LEDs (top) and Lumileds Luxeon 3030 HE Plus (bottom) were evaluated under various conditions that test the quality and performance of the device assembly materials and architectures. (Image credits: Illustrations and SEM images courtesy of Lumileds.)FIG. 1. At a lighting manufacturer, competitor’s 3030 LEDs (top) and Lumileds Luxeon 3030 HE Plus (backside) have been evaluated beneath numerous situations that verify the first-class and efficiency of the machine meeting materials and architectures. (picture credits: Illustrations and SEM images courtesy of Lumileds.)

The package itself is essential to efficiency and reliability because it offers mechanical protection, thermal dissipation, and electrical connection from chip to printed-circuit board (PCB). material choice additionally impacts the variety of reflow steps required to comprehensive assembly and packaging to the PCB as neatly as the LED’s ability to keep color and flux consistency over time and use.

We carried out a aspect-via-aspect contrast of 10 LEDs each and every of the competitor’s 3030 LEDs (Fig. 1, exact) with our Luxeon 3030 HE Plus LEDs (Fig. 1, backside). We put all 20 LEDs through two reflow cycles, which replicated the field case that spurred our investigation, and then demonstrated the LEDs at a lighting fixtures manufacturer’s facility for performance conforming to every LED manufacturers’ standards. Datasheets for each manufacturers’ LEDs detail that publicity to 3 reflow cycles is acceptable. We have been drawn to exploring the reliability of latest LEDs with equivalent datasheet requirements and their potential for electrical disasters.

When delivered, LED A has already undergone one reflow cycle with tin- and silver-doped copper solder and a eutectic bonding procedure as a way to connect the flip chip die to its leadframe. After the 2nd reflow to attach the package to a PCB, we carried out regular sulfur testing the use of JIS C 60068-2-forty three, a check condition Lumileds developed to check mid-energy product robustness in sulfur environments. That Lumileds look at various is more stringent than the IEC 60068 look at various used by way of an awful lot of the business, with Lumileds trying out the add-ons at forty°C whereas the IEC specifies 25°C. both tests require an ambiance with 15 PPM (ingredients per million) of H2S (hydrogen sulfide), relative humidity of 80%, for a period of 96 hours apart from the aforementioned temperature requirements. After the publicity, the check lab performs cross-part and scanning electronic microscopy (SEM) imaging of failed contraptions. Early solder joint fatigue seems to be related to die bond cloth and leadframe material interior the kit the place voids formed (Fig. 2).

LED B (Luxeon 3030 HE Plus) (Fig. 1, backside) makes use of silicone die bonding and an EMC leadframe, so die attach first-class is significantly extra official. After present process the same two reflows and commonplace sulfur testing, we followed no lifting or deformation of bonds. That’s because of Luxeon’s robust die bond design and EMC’s superior skill to dissipate warmth.

FIG. 2. Solder deformation and void formation can cause electrical failures during lighting fixture use.FIG. 2. Solder deformation and void formation may cause electrical screw ups during lighting fixture use.ultimately, 2 of the 10 LED A verify constituents showed die-connect solder point deformation (see neighborhood table). Our benchmark exams point out that while some LEDs have very similar appearance and flux, advanced substances and design correlate with color steadiness and reliability. Silicone die bond and EMC leadframes better suffer thermal processing. additionally, Lumileds gives 17,000 hours of LM-80 lumen protection information for the Luxeon 3030 LED, ensuring constant output from this mid-vigor LED.

It’s clear then that LED design issues and manufacturing competence can affect box performance. Lumileds’ focus on robustness and reliability in addition to high-quality of easy metrics which are shown on datasheets lead to superior box effects where screw ups can be very costly. — Mei Yi, product & advertising and marketing manager, Lumileds

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